Capabilities

  5-AXIS MACHINES     CNC MILLING
  Max Dia (mm) Y-Axis (mm) Max Length (mm)     Max Dia (mm) Y-Axis (mm) Max Length (mm)
Mazak Integrex 300Y 610 210 1000   Kia Centre V90 4-axis 700 2000 2000
Mazak Integrex 300llY 610 210 1500   Hartford VMC-1600 4-axis 550 1700 1700
Mazak Integrex 400Y 610 210 1500   Haas mill 4-axis 400 900 500
Mazak Integrex 400ivsY 610 210 1500   Haas TM – 2 (Qty 2) 1015 406 400
Mazak Integrex E500Hll 800 1000 3000   Fadal VMC 508 372 372
Mazak Integrex E500Hll 800 800 1500   Cincinnatti Arrow 1000 1000 508 508
Mazak Integrex 650H 650 650 3000   Mori Seiki MV45 800 400 400
Mazak VTC – 800/30 SR 900 800 3000   Mori Seiki MV65 1500 645 700

 

  CNC TURNING     CNC GUNDRILLING
  Max Dia (mm) Y-Axis (mm) Max Length (mm)     Max Dia (mm) Y-Axis (mm) Max Length (mm)
Takisawa Tc-20 (Qty3)          220 N/A 600   Drillsprint 2-Spindle   25 750 750
Mori Seiki Sl-25 270 N/A 450   Mollart 7000 (Qty 2)  50 1800 1800
Mazak Quick Turn 18N 270 N/A 300   Microsprint  6 480 470
Hi-Cell 23 Mill/Turn 270 100 400   Prismabore 5-axis 40 980 2000
Weiler E70 (Qty 4) 500 N/A 4500   Centeplex 6-axis  114 1040 2250
Weiler E90 500 N/A 6000   Matrix    30 800 1300
Doosan Puma 700 LY 900 +/- 100 3000   Weiler BTA/gundrill               80 2500 2500
Doosan Puma 2600 Y 376 +/- 50 760   BTA drilling (Qty 2) 60 3000 2200
Harrison Alpha 460 (Qty 2) 280 N/A 2000          
XYZ Proturn SLX1630 320 N/A 700   All of our 5-axis machines are modified to give full gundrilling capabilities. 
TOS SW710S 400 N/A 2000          

 

CLEANING / SURFACE FINISHING     QUALITY CONTROL / INSPECTION
·         Modular aqueous ultrasonic cleaning       X-Axis (mm) Y-Axis (mm) Z-Axis (mm)
·         Fox 50 grit / bead blasting cabinet (900 X 700)     Wenzel CMM (Qty 2) 600 800 400
·         Alocrom 1000 & 1200     Wenzel CMM 1000 2400 750
·         Sulphuric acid anodising     Wenzel CMM 1800 1500 750
·         Chromic acid anodising     Wenzel CMM 1000 3000 750
·         Hard anodising            
·         Chromium oxide coating     We have a full range of inspection facilities and equipment in a temperature controlled environment. This facility is available on a subcontract basis if required.
·         Flame / arc spray    
·         Deburring / polishing            
·         Stainless steel electro-polishing            
·         Silver / tin plating            

 

DESIGN / MODELLING   SUB-ASSEMBLY / KITTING / TESTING
We have the latest CADCAM packages (shown below) so that we can create stage drawings for complex components and assemblies, and also design new finished components or reverse engineer from existing patterns/products. This service is available as a sub-contract design / modelling service if required.   ·         ISO7 standard clean area
  ·         Electro-mechanical sub-assembly build 
  ·         Oerlikon Phoenix 330 helium leak check mass spectrometer
  ·         Leybold UL100 helium leak check mass spectrometer
SolidWorks    ·         Pressure test
SolidCam   ·         Kitting and packaging to customer specifications
Edgecam           

 

WELDING / FABRICATING   FINISHING
 2 Off 6.5m x 5m fully equipped welding bays including:     ·         CNC honing Ø12 - 50mm x 2000mm
·         Hitachi Pochette 150amp pulsed TIG inverter   ·         Manual honing Ø12 – 250mm x 1500mm
·         Cito Arc 355 AC / DC pulsed welding set   ·         OD grinding (QTY 2) up to Ø300mm x 600mm
·         Tec Arc 250 AC / DC pulsed inverter   ·         Surface grinding 450mm x 1200mm
·         Murex 303 MIG welding set          
·         Pro Arc rotary welding table          
·         Pro Arc 350ºc welding hot plate   AFM – ABRASIVE FLOW MACHINING
·         Riley Industries 240ºC  vac oven   AFM is a high added-value manufacturing process used for ‘final machining’ operations. It employs an abrasive-filled ‘liquid-silicone’ media pumped under pressure through the workpiece.
·         Silver soldering and brazing  
·         Orbital welding   
          ·         Micro Technica Technologies Duplex 250 
We specialise in exotic materials such as:   ·         50bar pressure capacity
·         Inconel, aluminium, stainless steel & titanium   ·         300mm/min piston speed
          ·         20L media volume
          ·         Independently developed media design and manufacture
          ·         Tooling design and manufacture